Guacamole & Avocado Filling Machine
Preserve the texture, colour, and freshness of avocado-based products. The SDH-R fills chunky guacamole without crushing while MAP nitrogen flushing prevents browning.
Guacamole and avocado-based dips are among the most challenging products to package automatically. The product is delicate — chunks of avocado must not be crushed during filling — and extremely sensitive to oxidation, turning brown within hours without proper atmosphere control. The SDH-R addresses both challenges: the low-shear servo piston fills gently while integrated MAP nitrogen flushing removes oxygen to preserve the signature green colour and extend shelf life.
Why the SDH-R Protects Avocado Products
Low-Shear Gentle Filling
The servo-driven piston moves at controlled speed to fill chunky guacamole without crushing avocado pieces. Adjustable stroke rate preserves product texture.
MAP Prevents Browning
Nitrogen flushing displaces oxygen in the headspace before sealing. Guacamole maintains green colour and fresh flavour for 30–45 days vs. 3–5 days without MAP.
High-Speed Retail Packaging
Package guacamole into 4oz, 8oz, 12oz, or 16oz retail cups at 30 per minute — fast enough for co-packers supplying major grocery chains.
Easy Batch Changeover
Switch between mild, spicy, chunky, smooth, or flavoured guacamole variants in under 15 minutes with PLC-stored recipe parameters.
SDH-R Configuration for Guacamole
Products We Fill
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How the SDH-R Fills Guacamole
Fully automatic process from empty cup to sealed product — no manual labour required
Cup Denesting
Empty cups are automatically separated from a nested stack and placed into the rotary table carriers. The pneumatic denester handles round, square, and rectangular cups from 2oz to 32oz — ideal for the standard guacamole cup formats your customers expect.
Servo-Driven Filling
The volumetric piston filler draws a precise dose of guacamole and dispenses it into the cup. Servo control adjusts stroke length and speed per recipe, maintaining ±0.5% fill-weight accuracy across production runs. The PLC stores recipes for quick changeovers between product variants.
Membrane Heat Sealing
Roll-stock film is drawn across the filled cup and heat-sealed to create a tamper-evident, airtight membrane. Sealing temperature, pressure, and dwell time are individually controlled to match your specific film and cup material combination.
Snap-On Lid (Optional)
A pick-and-place mechanism applies a consumer-friendly snap-on plastic lid over the membrane seal. This two-barrier system provides both tamper evidence and reclosability — the standard expected by grocery retailers and foodservice distributors.
MAP Nitrogen Flush (Optional)
Modified Atmosphere Packaging replaces oxygen in the headspace with food-grade nitrogen immediately before sealing. For guacamole, this typically extends refrigerated shelf life from 7–10 days to 30–45+ days — a requirement for most retail distribution channels.
Ready to Package Guacamole?
Get a personalized SDH-R configuration quote for your product and production volume.