Types of Food Packaging Machines: A Buyer's Guide to Filling, Sealing and Wrapping Equipment - SDH-R automatic rotary cup filler and sealer
Packaging Equipment Guide

Types of Food Packaging Machines: A Buyer's Guide to Filling, Sealing and Wrapping Equipment

A buyer's guide to the main types of food packaging machines, from piston fillers and tray sealers to labelers and case packers, with a comparison table and a selection checklist. Our SDH-R fills 50–500 g cups at up to 30 per minute.

The Short Answer

Food packaging machines fall into four groups: fillers (piston, pump, auger, weigher), fill-seal machines (cup, tray, VFFS, thermoformer), wrappers and vacuum packers, and end-of-line equipment such as labelers, checkweighers and case packers. The right type depends on the product, the package and the output. For dips and spreads in pre-formed cups, our SDH-R rotary machine fills 50–500 g at up to 30 cups per minute.

SDH-R key facts
Machine
SDH-R automatic rotary cup filling, sealing and lidding machine
Output
Up to 30 cups/min (18-25 real-world)
Fill range
50-500 g (approx. 2-17 oz), ±0.5% accuracy
Container
Pre-formed cups and tubs, 2-32 oz with tooling
Options
Nitrogen MAP, up to 3 fillers, lidding, labeling
Price
From $45,000 USD (single-filler configuration)
Lead time
8-12 weeks; 12-month warranty

What Food Packaging Machines Do and How They Are Grouped

Food packaging machines measure a product, put it into a package, close the package and prepare it for shipping. The category is wide because food is wide: juice, dip, spice powder and a bag of nuts share almost nothing in how they flow, so they are packed in very different ways. Most plants run a line of several food packaging machines, and some do more than one job. A cup fill-seal machine fills and seals; a form-fill-seal machine makes the bag, fills it and seals it.

Three facts decide which food packaging machines you need, before any brand or price comparison:

  • Product: liquid, paste, powder or solid, and how it behaves: viscosity, particulates, temperature, stickiness.
  • Package: cup, tray, pouch, bottle or bag, and whether the container arrives pre-formed or is made on the machine.
  • Output: units per minute, number of SKUs and how often you change over.

Get one of these wrong and no machine quality fixes it: a pouch former cannot fill a pre-formed cup, and a filler built for dry cereal cannot meter a paste.

Filling Machines: Piston, Pump, Auger, Weigher and Liquid Fillers

Filling machines are the first group of food packaging machines to understand. They meter product into a container and differ by how they measure: volume, weight or flow.

Piston and volumetric fillers

A piston filler draws product into a cylinder and pushes out a fixed volume on each stroke. Because it displaces product positively, it handles pastes, dips and sauces whatever the viscosity. Servo drives set the stroke from a recipe, which shortens changeover. See our pages on piston filling machines, volumetric cup fillers and servo cup fillers. The SDH-R uses a servo-driven volumetric piston with ±0.5% fill-weight accuracy.

Peristaltic pump fillers

A peristaltic pump squeezes product through a flexible tube, so the product touches only the tube. That suits thin to medium liquids such as oil, dressings and sauces, and it is a low-shear option. It is a poor match for thick or chunky product. On the SDH-R it is an optional filler.

Auger fillers

An auger filler meters powder with a rotating screw. It suits spices, flour and protein powders. For a powder garnish such as a spice blend inside a cup, the SDH-R offers an optional vibration filler.

Net-weight and multihead weighers

Weigh-based fillers measure mass, not volume. Multihead weighers combine bucket weights to hit a target and suit dry, free-flowing or fragile solids such as nuts, snacks and salad greens. They are the wrong tool for sticky pastes. Cup lines with several filling heads work differently; see multi-head cup filling machines.

Liquid fillers

Gravity, overflow and pressure fillers pack free-flowing liquids such as water, juice and thin sauces, usually into bottles. This is bottle work; the SDH-R is not a bottle filler.

Filling and Sealing Machines: Cups, Trays, Pouches and Wraps

These food packaging machines combine filling and closing, so product is not handled between the two steps.

Cup fill-seal machines: rotary and inline

A cup filling and sealing machine takes pre-formed cups, fills them, seals them with film or a lid and discharges them. A rotary cup filling machine moves cups around an indexing turret so every station works at once in a compact footprint. An inline cup filling machine moves cups in a straight line and scales to higher output with more lanes and a longer machine. The closing step has its own page on automatic cup sealing machines.

Tray sealers

A tray sealer places a film lid on a pre-formed tray and heat-seals it, often with vacuum or gas flushing. It is the standard format for fresh meat, poultry, fish and ready meals. See tray sealing machines for the category.

Form-fill-seal: VFFS and HFFS

Vertical form-fill-seal (VFFS) machines pull film from a roll over a forming tube, shape a bag, fill it from above and seal it. They pair with multihead weighers for snacks and with auger or liquid fillers for powders and sauces. Horizontal form-fill-seal (HFFS) machines form the pack on a horizontal path, which is common for sachets and stand-up pouches.

Thermoformers

A thermoformer heats a plastic web, forms cavities, fills them, seals a top film and cuts the packs apart. It suits high volumes of one pack format, but tooling is format-specific.

Flow wrappers and vacuum packers

A flow wrapper encloses solid, uniform items such as bars, baked goods and sandwiches in a fin-sealed film tube. A vacuum packer removes air before sealing, which extends shelf life for meat, cheese and cooked foods. Modified atmosphere packaging (MAP) goes a step further and replaces the air with a gas such as nitrogen.

End-of-Line Food Packaging Equipment

Once the primary pack is closed, secondary equipment identifies, verifies and groups it:

  • Labelers apply top, side or wrap labels carrying ingredients, allergens and nutrition panels.
  • Date and lot coders print best-before dates and lot codes that support traceability and recalls.
  • Checkweighers weigh each sealed pack in motion and reject under- or overfills.
  • Metal detectors and X-ray units catch foreign material; where to place them is a hazard-analysis decision.
  • Case packers and cartoners group packs into cartons and cases for palletizing.

On the SDH-R, top and side labeling integration, variable data coding, a longer discharge conveyor and a weight checker with feedback loop are available options. Metal detection, case packing and cartoning sit downstream as separate equipment.

Get a configured SDH-R quote for your productSend your product, cup size and target cups per minute — we reply within 24 hours.

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Types of Packaging Machines Compared at a Glance

This table compares the main types of food packaging machines by what each does best.

Types of food packaging machines compared by use, package and typical products

Machine typeBest forPackageTypical products
Piston (volumetric) fillerPastes and viscous liquids, with or without soft particulatesCups, jars, tubsHummus, salsa, sauces, cream cheese
Peristaltic pump fillerThin to medium liquids, low shearCups, bottlesOils, dressings, liquid spices
Auger fillerDry powdersJars, pouches, cupsSpices, flour, protein powder
Multihead weigherDry, free-flowing or fragile solidsBags, trays, tubsNuts, snacks, salad greens
Gravity or overflow fillerFree-flowing liquidsBottles, jarsWater, juice, thin sauces
Rotary cup fill-sealPastes and dips in pre-formed cups, multi-SKU, compact footprintPre-formed cups and tubsDips, spreads, yogurt, purees
Inline cup fill-sealHigh-volume single-SKU cup linesPre-formed cupsYogurt, dairy desserts, large-scale dips
Tray sealerFilm-lidded trays, with vacuum or gasPre-formed traysFresh meat, poultry, ready meals
VFFS or HFFSForming bags, pouches or sachets from roll film around the productBags, pouches, sachetsSnacks, rice, powders, portion packs
ThermoformerHigh-volume single-format packs formed in lineFormed cavity plus lidding filmSliced meats, cheese
Flow wrapperSolid, uniform itemsFin-sealed film tubeBars, baked goods, sandwiches
Vacuum packerAir removal for longer shelf lifeVacuum bags and pouchesMeat, cheese, cooked foods
Labeler, coder, checkweigher, metal detector, case packerIdentification, inspection and grouping for shippingAny closed packAll foods

How to Choose a Food Packaging Machine: A Practical Checklist

Work through these questions in order to narrow your shortlist of food packaging machines.

  1. Product rheology. Is it a thin liquid, a paste that holds its shape or a free-flowing powder? Thick products need positive displacement such as a piston; thin liquids can use gravity or pumps.
  2. Particulates. Seeds, herbs, nut pieces and chunks need wide-bore valving and gentle metering, or a weigher for dry solids.
  3. Package format. Cup, tray, pouch, bottle or bag, and whether the container arrives pre-formed or is made on the machine.
  4. Output and growth. Units per minute today and in three years, and the number of SKUs. Mid-volume, multi-SKU work suits rotary machines; high-volume single-SKU work suits inline lines.
  5. Hygiene and cleaning. Look for food-grade stainless steel, clean-in-place (CIP) and tool-free strip-down. Allergen changeovers, including sesame, the ninth major US allergen since January 1, 2023, need a cleaning routine you can document.
  6. Changeover. Ask how many minutes a SKU change takes and whether recipes are stored. The SDH-R changes SKUs in under about 15 minutes.
  7. Footprint. Measure floor area and ceiling height. The SDH-R occupies 44 × 52 in and stands 65.6 in tall.
  8. Budget and total cost. Include tooling, film, lids, spares and the labor the machine replaces.
  9. Automation and service. PLC control with an HMI, plus local service. We have service centres in Alberta, New Jersey and California.
Write down product, package and target output before you shortlist any food packaging machines. Every other choice follows from those three.

For unusual particulates or fill temperatures, talk to our engineering team before you decide.

Food Safety and Compliance for Food Packaging Machinery

Equipment does not make a plant compliant, but it can make compliance easier or harder. US food plants follow the current good manufacturing practice and preventive controls rules in 21 CFR Part 117. Canadian businesses that import, export or trade across provincial borders work under the Safe Food for Canadians Regulations. In the EU, machine parts that touch food fall under Regulation (EC) 1935/2004.

Auditors also look to HACCP plans and schemes such as BRCGS and SQF. The SDH-R is designed to support plants operating under them, with food-grade 304 stainless steel construction, CIP and tool-free strip-down. It is CE compliant, UL listed and uses FDA-compliant food-contact materials. The machine itself is not certified to HACCP, BRCGS or SQF, which audit sites rather than equipment.

Where the SDH-R Fits Among Food Packaging Machines

Among food packaging machines, the SDH-R is a fully automatic rotary cup filling, sealing and lidding machine, designed and built in Calgary, Alberta. It fills pre-formed cups and tubs from 50 g to 500 g (about 2–17 oz) with ±0.5% accuracy at up to 30 cups per minute on a dry cycle, and 18–25 in real-world production. In one pass, a cup moves through up to six stations:

  1. Cup loading and denesting with a pneumatic denester.
  2. Base component filling with a volumetric piston.
  3. Optional second or third filling: paste, spices, nuts, oil or liquid garnish.
  4. Roll-film membrane sealing, heat sealed and tamper-evident.
  5. Optional nitrogen MAP flushing.
  6. Optional plastic lid pick-and-place or snap-on lid.

Optional MAP reduces residual oxygen to 0.3–0.4% and typically extends refrigerated shelf life from roughly 7–10 days to 30–45+ days, depending on the product. Full specifications are on the SDH-R product page.

What the SDH-R does and does not do

Packaging jobFit
Pastes, dips, spreads and purees in pre-formed cups, 50–500 gSDH-R fits
Multi-component layers, up to 3 fillers in one passSDH-R fits
Meat or poultry traysNot the SDH-R: use a tray sealer
Bags, pouches and sachetsNot the SDH-R: use VFFS or HFFS
BottlesNot the SDH-R: use a bottle filler
Single-SKU output above 30 cups per minuteNot the SDH-R: use an inline cup line
Aseptic, retort or frozen productsNot the SDH-R: use specialist equipment
Forming the cups themselvesNot the SDH-R: it uses pre-formed cups

Fit depends on details. Fill temperature, viscosity extremes and unusual particulates are confirmed with our engineering team before we quote, and fills under 50 g are outside the standard range.

What Food Packaging Equipment Costs

Prices for food packaging machines vary too widely across types to quote in a general guide. For the SDH-R, pricing starts from $45,000 USD for the single-filler configuration and scales with additional fillers, MAP, labeling and custom tooling. Delivery is 8–12 weeks from order confirmation, with a 12-month warranty.

Request a Quote for Your Packaging Line

Send us your product, cup size, target cups per minute and options. Our team may reach out to learn more about the application before quoting, and we reply within about 24 hours. Contact our team or call +1 (888) 922-7271, Monday to Friday, 9:00 AM to 5:00 PM MDT. We serve food producers in the USA, Canada, UK, EU, Middle East, Australia and New Zealand.

Types of Food Packaging Machines — Frequently Asked Questions

The main types of food packaging machines are fillers (piston, peristaltic pump, auger, multihead weigher, liquid), fill-seal machines (cup, tray, form-fill-seal, thermoformers), flow wrappers and vacuum packers, and end-of-line equipment such as labelers, coders, checkweighers, metal detectors and case packers.

A filling machine only meters product into a container, so a separate step must close it. A fill-seal machine fills and closes in one machine, which limits handling between the two steps. Our SDH-R is a fill-seal machine: it fills pre-formed cups, seals them with roll film and can add a plastic lid in one pass.

A servo-driven piston (volumetric) filler is the usual choice for pastes and dips because it displaces a fixed volume regardless of viscosity. Peristaltic pumps suit thin liquids such as oils and dressings, and augers are for dry powders. The SDH-R uses a servo-driven volumetric piston as standard, with ±0.5% fill-weight accuracy.

VFFS (vertical form-fill-seal) machines pull film from a roll over a forming tube and fill the bag from above. HFFS (horizontal form-fill-seal) machines form the pack on a horizontal path, which suits sachets and stand-up pouches. Both make the package from film. Neither fills pre-formed cups, which is the job of cup machines like the SDH-R.

Choose by package. A tray sealer closes rigid, usually rectangular trays with a film lid and is standard for fresh meat, poultry, fish and ready meals. A cup filling machine fills and seals round, square or rectangular cups with pastes, dips and spreads. The SDH-R is a cup machine, not a tray sealer for meat or poultry trays.

Start with three facts: the product (liquid, paste, powder or solid, with its viscosity and particulates), the package (cup, tray, pouch, bottle or bag) and the target output. Then check hygiene and CIP needs, changeover time, footprint, budget and service support. Send those details to our team and we will say whether the SDH-R fits.

The SDH-R starts from $45,000 USD for the single-filler configuration; price scales with additional fillers, MAP, labeling and custom tooling. It runs up to 30 cups per minute on a dry cycle and 18–25 in real-world use, depending on product, cup size and fill weight. Lead time is 8–12 weeks. See our cost guide.

Typical downstream equipment includes a labeler, a date and lot coder, a checkweigher, metal detection where your hazard analysis calls for it, and a case packer or cartoner. For the SDH-R we can integrate top and side labeling, variable data coding, a longer discharge conveyor and a weight checker with feedback loop.

Related machines & guides

Explore the pages most relevant to this application.

Why producers buy from Hummus Pack

Designed & built in CalgaryEngineered and manufactured in Alberta, Canada, powered by Alter Pack.
CE, FDA & UL documentationFood-grade 304 stainless steel, FDA-compliant food-contact materials, UL-listed electrics.
12-month warrantyService centres in Alberta, New Jersey and California; 8–12 week delivery.
Transparent pricingSDH-R from $45,000 USD for the single-filler configuration.

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